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Blow Fill Seal Technology​

Quick, Sustainable, Sterile

Our BFS Technology transforms the process of filling liquids or semi-solids by combining container production, filling, and sealing into a single, fully automatic, and aseptic step. This method offers exceptional flexibility and utilizes high-purity plastics that are environmentally friendly.

B-F-S Technology Process​

Blow

The BFS process begins with the extrusion of plastic granules into a parison, a hollow tube-like structure. This parison is then enclosed within a mold.

Fill

Once the mold is closed, the parison is filled with the product, typically a sterile liquid or pharmaceutical solution. The precise volume is carefully controlled to ensure accuracy and consistency.

Seal

After filling, the parison is sealed at both ends, forming a hermetically sealed container. This step ensures the product’s sterility and protection from external contaminants.

Why BFS Technology

No need to store, transport, or sterilize prefabricated containers. Using inexpensive plastic granules, our BFS systems can produce up to 15,000 units per hour in nearly any shape. Our compact systems reduce the need for clean room space and filter capacity, eliminating the need for areas dedicated to empty containers, cleaning, or sterilization. We customize everything to meet your specific requirements, from components and software to integration into your production line.
The BFS process usually occurs at room temperature. For temperature-sensitive products like vaccines, we've developed the unique BFS technology. This innovation maintains the desired temperature and rapidly cools freshly formed plastic containers before filling, ensuring every precious drop is protected.
Compared to glass, plastic production and disposal require fewer resources and emit less CO2 due to lower transport weights and elimination of empty container transport. Production waste is regranulated and reused in BFS processes or returned to the recycling loop, such as in film production. Incineration disposal results in only water and carbon dioxide. Our BFS models are optimized for minimal energy and material consumption with enhanced heat recovery, ensuring top quality and efficiency. We help keep your equipment current and efficient with simple adjustments or new designs.
Large Volume Parenteral format machine (LVP). Product range varies from 50ml, 100ml, 250/300ml, 500ml, and 1000ml. Operator friendly with full colored touch screen display. High Speed Production machine. Compact design as per GMP norms. Few machine motions are Servo Motor controlled. Machine comes with latest PLC. Facilitate with Auto CIP/SIP with printout and Batch Report. Spacious design for easy maintenance and changeover. Provision for online velocity monitoring . Provision for Active air sampling. Use of Ultrasonic Cutter/ Cold Knife for Parison cutting. Provision of PWTC for parison head.

Discover Possibilities With BFS

Pharmaceutical

Cosmetics

Food

Chemical

Get In Touch With Us

Our sales team is ready to assist with your needs.
Micro Tools provides expert solutions in pharmaceutical development and commercial manufacturing services. Please submit an enquiry below to discuss your upcoming project or learn more about what we offer.

Learn More

Get In Touch With Us

Our sales team is ready to assist with your needs.
Micro Tools provides expert solutions in pharmaceutical development and commercial manufacturing services. Please submit an enquiry below to discuss your upcoming project or learn more about what we offer.

Learn More